PE PP Raffia Film Recycling Plastic Granulator Machinery

Model NO.: ML100
Customized: Customized
Certification: CE, UL
Condition: New
Motor Brand: Siemens, ABB, Weg or Chinese Best Brand
Screw & Barral Material: 38CrMoAl, Bimetallic, Nitrogen Treatment
Heating Method: Electrical Heating, Electromagnetic Heating
Material of Heater: Cast Aluminium, Cast Copper, Mica, Ceramic Heater
Cooling Method: Air Cooling
Degassing: Vacuum Degassing, Natural Degassing
Cutting Method: Die Face Cutting, Pulls Strap Cutting Method
Voltage: 380V50Hz or Custmized
Control Method: Inverter/Frequency
Guarantee: 12months
Trademark: PURUI
Transport Package: Standard Export Packing
Specification: 7000mmx2500mmmx3000mm
Origin: Zhangjiagang City
HS Code: 84772010
Introduction
Δ Material: PE/PP film, PP Woven/sack Bag, Printed BOPP film
Δ Capacity: 60-800KG/HR
Δ Finial pellet size: Φ 3mm× 3mm

Work steps
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
PE PP Raffia Film Recycling Plastic Granulator Machinery

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
PE PP Raffia Film Recycling Plastic Granulator Machinery


3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
PE PP Raffia Film Recycling Plastic Granulator Machinery


4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.

5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in MLsystem. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
PE PP Raffia Film Recycling Plastic Granulator Machinery
PE PP Raffia Film Recycling Plastic Granulator Machinery

Final pellets(PE film)
PE PP Raffia Film Recycling Plastic Granulator Machinery

Main technical parameter
Model ML85 ML100 ML130 ML160 ML180
Output PP 120KG 250KG 400KG 600KG 800KG
HDPE 150KG 300KG 500KG 700KG 1000KG
LDPE 180KG 400KG 600KG 800KG 1200KG
Machine weight 4000KG 6000KG 8000KG 12000KG 15000KG
Total power 140KW 215KW 325KW 420KW 590KW
 
Compactor/agglomerator
Compactor diameter φ800mm φ1000mm φ1200mm φ1300mm φ1500mm
Blade(rotary/stable) 6/5 6/12 9/12 9/13 12/15
Motor 37KW 55KW 90KW 110KW 160KW
Extruder Type The degassing zone is designed by properties of different material
Screw diameter φ85mm φ100mm φ130mm φ160mm φ180mm
L/D 33/1 33/1 33/1 30/1 30/1
Screw rotary speed(RPM) 0-120 0-120 0-120 0-120 0-120
Barrel heating power 24KW 35KW 54KW 75KW 120KW
Barrel cooling method BY AIR BY AIR BY AIR BY AIR BY AIR
Temperature control zone 0.3KWx4 0.3KWx5 0.5KWx5 0.5KWx5 0.5KWx6
Motor power 55KW 90KW 132KW 185KW 250KW
Screen changer Type Two position plate hydraulic screen changer(without stopping machine and will not influence the final output)
Heating 7KW 10KW 16KW 20KW 30KW
Temperature control zone 1 1 1 1 1
Oil pump 1.5KW 2.2KW 3KW 3KW 3KW
 
 
Die & cutting system 
Die mode Round shape die plate
Heating power of die 5KW 6KW 10KW 10KW 10KW
Cutting method Die face cutting system
Cutting motor power 1.5KW 1.5KW 2.2KW 2.2KW 2.2KW
Temperature control zone 1 1 1 1 1
Water Pump 2.2KW 3KW 4KW 4KW 4KW
Power of centrifugal dryer 2.2KW 3KW 4KW 5.5KW 7.5KW
 
In order to match your requirement and provide you a proper quotation, please advise:
• What material do you want to recycling? PE film? PP woven bag? HDPE/PP bottle? or other plastic?
• What capacity(kg/h) do you want?
• What is the final size(mm) of granules you want?
• Other special requirements about the PE plastic pelletizing machine you want.

Our service:
Before-sale
• Introduce products in detail   
• Recommend suitable solution   
• Offer test

During manufacturing
• Provide layout and engineering conditions   
• Offer screw plan and related documents
• Inform the project processing status   
• Insure the product designed in accordance with technical document

After-sale
• Provide installation, commissioning and training   
• Offer spare parts
• Provide necessary technical support and update information

Feel free to contact with me if you want to learn more information.
Contact persion:Ms. Laura
Mob.:86 15962366319

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