Î” Material: PE/PP film, PP Woven/sack Bag, Printed BOPP film
Î” Capacity: 60-800KG/HR
Î” Finial pellet size: Î¦ 3mmÃ— 3mm
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in MLsystem. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Final pellets(PE film)
Main technical parameter
|Extruder||Type||The degassing zone is designed by properties of different material|
|Screw rotary speed(RPM)||0-120||0-120||0-120||0-120||0-120|
|Barrel heating power||24KW||35KW||54KW||75KW||120KW|
|Barrel cooling method||BY AIR||BY AIR||BY AIR||BY AIR||BY AIR|
|Temperature control zone||0.3KWx4||0.3KWx5||0.5KWx5||0.5KWx5||0.5KWx6|
|Screen changer||Type||Two position plate hydraulic screen changer(without stopping machine and will not influence the final output)|
|Temperature control zone||1||1||1||1||1|
Die &Â cutting systemÂ
|Die mode||Round shape die plate|
|Heating power of die||5KW||6KW||10KW||10KW||10KW|
|Cutting method||Die face cutting system|
|Cutting motor power||1.5KW||1.5KW||2.2KW||2.2KW||2.2KW|
|Temperature control zone||1||1||1||1||1|
|Power of centrifugal dryer||2.2KW||3KW||4KW||5.5KW||7.5KW|
In order to match your requirement and provide you a proper quotation, please advise:
â€¢Â What materialÂ do you want to recycling? PE film? PP woven bag? HDPE/PP bottle? or other plastic?
â€¢Â WhatÂ capacity(kg/h)Â do you want?
â€¢Â What is theÂ final size(mm) of granules you want?
â€¢Â Other special requirements about the PE plastic pelletizing machine you want.
â€¢ Introduce products in detailÂ Â Â
â€¢ Recommend suitable solutionÂ Â Â
â€¢ Offer test
â€¢ Provide layout and engineering conditionsÂ Â Â
â€¢ Offer screw plan and related documents
â€¢ Inform the project processing statusÂ Â Â
â€¢ Insure the product designed in accordance with technical document
â€¢ Provide installation, commissioning and trainingÂ Â Â
â€¢ Offer spare parts
â€¢ Provide necessary technical support and update information
Feel free to contact with me if you want to learn more information.
Contact persion:Ms. Laura
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